C8000 Battery Testing System

C8000 Battery Testing System

SKU:
C8000
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Specification

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Description

BY ALL IMAGINATION, THE CADEX C8000 MAY WELL BE THE MOST COMPLETE BATTERY TESTING SYSTEM AVAILABLE.

The Cadex C8000 delivers the versatility needed to ensure you get the right performance from the batteries used in your applications. The C8000 is a multi-purpose tool that allows you to optimize batteries at every stage of product life.

C8000

You can capture load signatures of power tools and laptops and then perform simulated battery runtime by replying the stored data. Add a thermal chamber,  
external load bank and other accessories, and you begin realizing that the  
Cadex C8000 stands in a class by itself at an affordable price.

  • Device Simulation helps you choose the right battery
  • Life Cycle Testing helps you characterize the battery
  • Custom Programming helps you monitor quality and performance
  • Service Programs help you maintain the battery

DIGITAL ADVANTAGE

Digital technology has the advantage of delivering extended test range, ultimate stability and high power in a compact housing. Each of the four channels can be programmed to 10A charge and discharge. Power handling is 100W per channel on charge and 80W on discharge, or 400W on charge and 320W on discharge on all four channels. The Cadex C8000 is more than a programmable power supply and load bank; the instrument provides intelligence to assist in battery testing. Protected charge and discharge algorithms with redundant safety features identify a faulty battery and safely terminate the service if so needed. The system can be overridden for destructive tests.  

I/O PORTS PROVIDE INDEPENDENT SERVICE

Each channel features a Battery Port and I/O Port for individual programming. The system includes:

  • Positive/negative input; 4-wire Kelvin
  • Analog thermistor input
  • 4 differential analog voltage inputs
  • 2 analog outputs
  • 4 input/output control for switching
  • SMBus, clock, data for smart packs
C8000 Ports

BUILDING A LABORATORY SYSTEM

The C8000 can be configured as a command center  
to control accessories as follows:

  • Thermal chamber
  • External charger
  • Digital load bank
  • Heating element
  • Pressure gauge
  • Cell monitoring
  • Safety circuit
  • Alarms*

* Alarms are available with custom programs using the included PC-BatteryLab™ software

Building a Laboratory System

MONITORING INDIVIDUAL CELLS

Four differential (floating) analog inputs enable voltage check of up to 5 cells; 4 direct and one by voltage extraction.Monitoring Individual Cells
 

LOAD CAPTURE

The Cadex C8000 captures load signatures and applies the simulated load as discharge protocol to check battery runtime. Learn how your battery will respond to your device.Building a Laboratory System
 

LOAD CAPTURE UNIT (LCU)

Captures load signatures of up to 100A and digitizes the information for reply in the C8000. The LCU is optional.Load Capture Unit
 
C8000 WITH EXTERNAL LOAD BANK
For higher load currents than 10A per channel, you can connect the C8000 to a designated external load bank, enabling loads of up to 2,400 watts and 48 volts. Only one channel supports the external load bank.C8000 with External Load Bank
 

DUAL POWER PORT CABLE (DPPC)

The Dual Power Port Cable allows parallel connection of channels 1 and 2, or 3 and 4, to double the current handling from 10A to up to 20A. Only applies to discharge.C8000 Dual Power Port Cable
 

SMART BATTERY TESTING

The Cadex C8000 reads the register settings of SMBus batteries. This verifies correct battery use and identifies anomalies.Smart Battery Testing
 

LOAD TEST

The Cadex C8000 allows testing batteries under GSM, CDMA or other discharge protocols. Programming is in 50μs intervals and the minimum setting is 500μs. The C8000 also offers dynamic stress tests to examine batteries under three different load conditions.Load Test
 

LIFECYCLE TEST

This program assists in the selection of battery models and performs incoming inspection. The programs are fully automated, and PC-BatteryLab™ plots and stores the test results.Lifecycle Test
 

BATTERY INTERFACE MADE EASY

The Adapter Unit provides a simple interface of over 1,500 Custom Battery Adapters, as well as the user-programmable Smart Cable and RigidArm™.C8000 Optional Adapter Unit
 

SERVICE PROGRAMS

Format, condition and restore batteries.  
Charge — Applies fast charge; terminates charge when the battery is full; applies trickle charge (depending on battery chemistry)  
Auto — Exercises batteries and applies recondition if the user-set target capacity cannot be reached (nickel-based batteries)  
Prime — Prepares batteries by repeated cycling until maximum capacity is reached  
Extended Prime — 16-hour trickle charge prior to Prime. Prepares difficult to charge batteries  
Boost — Activates seemingly dead batteries.

RAPID TESTS

  Checks battery without discharging.<>·····SYSTEM SPECIFICATIONS

Standard ComponentsEach Standard System includes:- C8000 Test Unit- BatteryLab PC Software (CD-ROM) - 4 Power Port Cables - 4 Auxiliary Cables - 1 Dual Power Port Cable - 1 Ethernet Cable - 3AC Power Cords (N. America, Europe, UK type) - Rack Mounting Bracket Set for 19” 3U Rack - 1 QuickStart Guide
Channels4 Independent Channels each including:- 1 Battery Port + 1 I/O Port
Physical
Dimensions480mm x 380mm x 140mm (18.9” x 15.0” x 5.5”)
Weight15.5 kg (34 lb)
Mounting OptionsDesktop or 19” (483mm) 3U Rack-mount (brackets included)
Display5.7” (145mm) QVGA 320x240 graphics with backlight
Battery Ports (Front Panel)4 Ports each including:- Battery Positive (+)- Battery Negative (-) - Sense Positive (+) - Sense Negative (-) - Thermistor Input - Thermistor Ground
Input/Output (I/O) Ports (Front Panel)4 x DB25 Type each including:- 4 Differential Analog Inputs: 0-5V, 0-10V, or 0-15V- 4 Digital Inputs: 0-5V - SMBus Enabled: 5 Possible Termination Signals
Active Data Ports (Back Panel)- Ethernet 10/100 MB for connection to PC - Designated Serial Port for External Load - Designated Serial Port for Environmental Chamber
Environment
Recommended Operating Temperature5ºC-35ºC (40ºF-95ºF)
Recommended Storage Temperature-20ºC-70ºC (-4ºF-160ºF)
Battery Testing
ChemistriesAll Standard Battery Types:- Lead Acid- Ni-based: NiMH, NiCd - Li-based: Li-ion, Li-Phosphate
Capacity Range50mAh to 1000Ah
Battery Interfaces
Power Port Cable (Standard) - power4x 1.8m (6’) with alligator type clips
Auxiliary Cable (Standard) - data4x 1.8m (6’)
Dual Port Power Cable (Standard) - power1x 1.8m (6’) – connects to channels 1+2 or 3+4 to increase current capability from 10A to 20A
SnapLock Battery Adapter Unit (Optional)2-bay unit connects to C8000 standard cables supports:- SnapLock Battery Adapters (4-Wire type only)- RigidArm Universal Adapter
Electrical
Input Power- 100-240 VAC - 50-60 Hz
Battery Voltage RangeNominal 1.2V-36V (max 45V) supports serial connection of:- Up to 10 Li-ion cells (3.6V/cell)- Up to 18 Lead Acid cells (2.0V/cell) - Up to 30 Nickel-based cells (1.2V/cell) – Note: 45V maximum total
Maximum Charge Power100W per channel = 400W total
Maximum Discharge Power80W per channel = 320W total 160W per channel pair using Dual Power Port cable External Load may be used to increase discharge up to 2400W
Maximum Charge/Discharge Current30mA to 10A set in 1mA increments 20A maximum discharge rate using Dual Power Port cable External Load may be used to increase discharge up to 240A
Output Frequency- Square 2kHz (500 microseconds)
Accuracy- Voltage = 0.1% - Current = 0.25% full scale
Power ManagementCurrent automatically scaled down if power limits are exceeded – message indicates scaled test
Charge MethodsCharge methods are dependent upon chemistry:- Li-ion + Lead Acid = constant voltage with a current limit- Nickel-based = constant current with optional Reverse Load Charge method
Discharge Methods- Constant current - Constant power
Data Acquisition
System Sample Rate500 microseconds
Termination Data (last 500 samples) Capture Rate2-200 mS
Capture/Display Rate (non-termination)1-60 S
Load CaptureMinimum Sample Rate Increment = 500 microseconds # of Samples = 10-500   
Certification
SafetyCSA, UL, CE
EnvironmentalRoHS, WEEE
Programs
ServiceStandard Service Programs:- Charge- Auto - Prime - Boost
Rapid TestsStandard Rapid Tests:- OhmTest- Impedance
AdvancedStandard Advance Programs:- Runtime- Life Cycle - Self-Discharge - Discharge Only - CDMA - GSM - Extended Prime - Load Capture (requires BatteryLab + LCU)
SMBus- Battery Info - Fuel Gauge Calibrate - SMB Charge - SMB Discharge
Custom (requires BatteryLab)- Maximum Steps = 100
External Test Equipment Control
Environmental ChambersModels supported:- Thermotron 2800/3800/8800- Test Equity Watlow 4
External Digital LoadsB&K Precision Programmable DC Electronic Loads 8500 Series models supported:- 8510 (0.1V-120V/120A/600W)- 8514 (0.1V-120V/240A/1200W) - 8518 (0.1V-60V/240A/1200W) - 8520 (0.1V-120V/120A/2400W)
Load CaptureCadex Load Capture Unit (LCU)
SecurityPassword protection
Warranty
Standard2 year limited warranty (materials & workmanship)
Extended (Optional)Additional 2 years (total = 4 years)
CalibrationRecommended factory calibration every 1 year Contact Cadex for further information
UpgradesFirmware upgrades enabled by BatteryLab software
BatteryLab™: Technical Specifications 
System RequirementsPC with the following available:- Windows XP O/S- Ethernet connection - 1.2 GHz processor - 512 MB RAM - 10 GB storage memory
# of Test SystemsEach BatteryLab license operates:- Up to 8 C8000 test systems- Up to 32 individual batteries

Accessories

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